Powertrain for a vehicle

ABSTRACT

An electrical system includes an engine, a motor-generator and a starter mechanism, and engine systems also include the engine. The electrical system includes a first energy storage device having a first voltage level and a second energy storage device having a second voltage level less than the first voltage level. The electrical system further includes a controller configured to control the motor-generator, the starter mechanism and first and second switching devices. Current from at least one of the first and second energy storage devices is delivered to the motor-generator when at least one of the first switching device is in a first closed state and the second switching device is in a second closed state such that the motor-generator transfers torque to the starter mechanism and the starter mechanism uses the torque to start the engine.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No.15/155,646, filed on May 16, 2016, which is a continuation applicationof U.S. patent application Ser. No. 14/208,444, filed on Mar. 13, 2014,now U.S. Pat. No. 9,370,992, which are hereby incorporated by referencein their entirety.

TECHNICAL FIELD

The present disclosure relates to a powertrain for a vehicle.

BACKGROUND

A vehicle can include an internal combustion engine coupled to atransmission and a final drive to rotate wheels that move the vehicle.To start the engine of a non-hybrid vehicle, a starter motor can beenergized which causes a crankshaft of the engine to turn and start theengine.

A hybrid electric vehicle utilizes both an electric motor-generator andan internal combustion engine to offer reduced fuel consumption andemissions. One type of hybrid electric vehicle utilizes abelted-alternator-starter (BAS). The BAS utilizes a motor-generatorcoupled to a crankshaft of the engine usually by a belt and pulleysystem. The motor-generator can restart the engine when a brake isreleased at a stop light and the motor-generator can be rotated by theengine during regenerative braking. This type of hybrid vehicle utilizesa starter motor independent of the motor-generator to start the enginewhen the engine has been shut off for an extended period of time. Thestarter motor and the motor-generator operate separately, i.e., notcoupleable to each other.

The BAS can be in electrical communication with a first energy storagedevice. The vehicle can have an electrical system that runs variousvehicle accessories such as headlights, HVAC devices, auxiliary motorsand entertainment system components. Any current exiting the BAS is fedto the first energy storage device before the current can reach theelectrical system, and thus, the electrical system is not powereddirectly by the BAS.

SUMMARY

The present disclosure provides an electrical system including anengine, a motor-generator and a starter mechanism. The electrical systemalso includes a first energy storage device having a first voltage leveland a second energy storage device having a second voltage level lessthan the first voltage level. Additionally, the electrical systemincludes a first switching device selectively transitionable between afirst open state and a first closed state, and a second switching deviceselectively transitionable between a second open state and a secondclosed state. The electrical system further includes a controller, withthe controller including a processor and a memory having recordedinstructions. The controller is configured to control themotor-generator, the starter mechanism and the first and secondswitching devices. Current from at least one of the first and secondenergy storage devices is delivered to the motor-generator when at leastone of the first switching device is in the first closed state and thesecond switching device is in the second closed state such that themotor-generator transfers torque to the starter mechanism and thestarter mechanism uses the torque to start the engine.

The present disclosure also provides an engine system including anengine. The engine includes a housing and a crankshaft at leastpartially disposed inside the housing. The engine system also includes amotor-generator disposed outside of the housing and a starter mechanismcoupleable to the engine. The engine system further includes anauxiliary electric system operatively connected to the motor-generator.The motor-generator is operable in a predetermined operating mode inwhich the motor-generator alone supplies current to the auxiliaryelectric system. Additionally, the engine system includes a first energystorage device disposed in a parallel electrical relationship with themotor-generator and the auxiliary electric system. Furthermore, theengine system includes a first switching device selectivelytransitionable between a first open state to electrically disconnect thefirst energy storage device from the motor-generator and the auxiliaryelectric system, and a first closed state to electrically connect thefirst energy storage device to at least one of the motor-generator andthe auxiliary electric system. Current from the first energy storagedevice is delivered to at least one of the motor-generator and thestarter mechanism when the first switching device is in the first closedstate such that the starter mechanism starts the engine.

The present disclosure provides another engine system including anengine. The engine includes a housing and a crankshaft at leastpartially disposed inside the housing. The engine system also includes amotor-generator disposed outside of the housing and a gearbox coupleableto the engine. Additionally, the engine system includes an auxiliaryelectric system operatively connected to the motor-generator. Themotor-generator is operable in a predetermined operating mode in whichthe motor-generator alone supplies current to the auxiliary electricsystem. The engine system further includes a first energy storage devicedisposed in a parallel electrical relationship with the motor-generatorand the auxiliary electric system. The engine system also includes afirst switching device selectively transitionable between a first openstate to electrically disconnect the first energy storage device fromthe motor-generator and the auxiliary electric system, and a firstclosed state to electrically connect the first energy storage device toat least one of the motor-generator and the auxiliary electric system.Current from the first energy storage device is delivered to at leastone of the motor-generator and the gearbox when the first switchingdevice is in the first closed state such that the gearbox starts theengine.

The detailed description and the drawings or Figures are supportive anddescriptive of the disclosure, but the scope of the disclosure isdefined solely by the claims. While some of the best modes and otherembodiments for carrying out the claims have been described in detail,various alternative designs and embodiments exist for practicing thedisclosure defined in the appended claims.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic illustration of a vehicle including a powertrainof a first configuration.

FIG. 2 is a schematic illustration of the vehicle including a powertrainof a second configuration.

FIG. 3 is a schematic illustration of the vehicle including a powertrainof a third configuration.

FIG. 4 is a schematic illustration of the vehicle including a powertrainof a fourth configuration.

FIG. 5 is a schematic illustration of the vehicle including a powertrainof a fifth configuration.

FIG. 6 is a schematic illustration of another configuration of amotor-generator and a starter mechanism.

FIG. 7 is a schematic illustration of yet another configuration of themotor-generator and the starter mechanism.

DETAILED DESCRIPTION

Referring to the Figures, wherein like numerals indicate like orcorresponding parts throughout the several views, a vehicle 10 isgenerally shown. A plurality of embodiments of a powertrain 12A, 12B,12C, 12D, 12E for the vehicle 10 are generally shown. The vehicle 10that can utilize the powertrain 12A, 12B, 12C, 12D, 12E can be anautomotive vehicle, such as, a car, a truck, etc. It is to beappreciated that the vehicle 10 can alternatively be a non-automotivevehicle, such as, a farm vehicle, a marine vehicle, an aviation vehicle,etc. Furthermore, the vehicle 10 can be a hybrid vehicle utilizing thepowertrain 12A, 12B, 12C, 12D, 12E disclosed herein. It is to beappreciated that the vehicle 10 can be any other suitable vehicle thatcan utilize the powertrain 12A, 12B, 12C, 12D, 12E disclosed herein.

Generally, as shown in the Figures, the powertrain 12A, 12B, 12C, 12D,12E for each of the embodiments herein can include an engine 14, atransmission 16 and a final drive 18 coupleable to each other to rotatewheels 20 of the vehicle 10 to propel the vehicle 10. The engine 14 caninclude an output member 22 or crankshaft 22 which is coupleable to aninput member 24 of the transmission 16. The transmission 16 can includea gearing arrangement and one or more clutches through which torque istransferred from the output member 22 of the engine 14 to the inputmember 24 of the transmission 16, then to the final drive 18 and out tothe wheels 20 to move the vehicle 10. The wheels 20 can be front wheelsor rear wheels of the vehicle 10. The front and/or the rear wheels 20can be powered by the powertrain 12A, 12B, 12C, 12D, 12E.

The powertrain 12A, 12B, 12C, 12D, 12E of each of the embodiments (shownin FIGS. 1-5) includes the engine 14 as discussed above. For example,the engine 14 can be an internal combustion engine. The engine 14 caninclude a housing 26 and the crankshaft 22 at least partially disposedinside the housing 26. The crankshaft 22 is rotatable about alongitudinal axis 28. In the Figures, the crankshaft 22 is shownschematically without any specific features for illustrative purposesonly and it is to be appreciated that the crankshaft 22 can have variousconfigurations to cooperate with other components of the engine 14. Theengine 14 can also include a cylinder block, one or more connectingrods, pistons, valves, etc., which will not be discussed further. It isto be appreciated that the engine 14 can be designed to operate ongasoline, diesel fuel, etc.

Continuing with FIGS. 1-5, the powertrain 12A, 12B, 12C, 12D, 12E ofeach of the embodiments can include a ring gear 30. In certainembodiments, the ring gear 30 is disposed outside of the housing 26. Thering gear 30 is attached to a first distal end 32 of the crankshaft 22such that the ring gear 30 and the crankshaft 22 are rotatable in unisonabout the longitudinal axis 28. Simply stated, the ring gear 30 and thecrankshaft 22 can rotate as a unit about the longitudinal axis 28.

Additionally, the powertrain 12A, 12B, 12C, 12D, 12E of each of theembodiments (see FIGS. 1-5) can include a rotatable element 34, such asa crankshaft pulley 34, which is rotatable about the longitudinal axis28. In certain embodiments, the crankshaft pulley 34 is disposed outsideof the housing 26 of the engine 14. The crankshaft pulley 34 iscoupleable to a second distal end 36 of the crankshaft 22 such that thecrankshaft pulley 34 and the crankshaft 22 can be rotatable in unisonabout the longitudinal axis 28. Specifically, coupleable can includewhen the crankshaft pulley 34 is directly coupled to the crankshaft 22or indirectly coupled to the crankshaft 22 by the operation of anothermechanism, such as clutching, as discussed further below. Generally, thefirst and second distal ends 32, 36 of the crankshaft 22 are spaced fromeach other along the longitudinal axis 28. It is to be appreciated thatone or more bearings can rotatably support the crankshaft 22. It is toalso be appreciated that the rotatable element 34 can be a sprocket,etc., instead of a pulley.

Furthermore, the powertrain 12A, 12B, 12C, 12D, 12E of each of theembodiments (see FIGS. 1-5) includes a motor-generator 38 coupleable tothe engine 14. For example, the motor-generator 38 can be coupled to theoutside of the housing 26 of the engine 14 and/or supported by anysuitable component adjacent to the engine 14. The motor-generator 38 canbe supported by any suitable methods, such as fasteners, brackets,braces, etc. The motor-generator 38 can operate as a motor or as agenerator. The powertrain 12A, 12B, 12C, 12D, 12E can be referred to asa hybrid powertrain because the powertrain 12A, 12B, 12C, 12D, 12Eutilizes the motor-generator 38 which can assist in reducing fuelconsumption and emissions of the vehicle 10. For example, in certainembodiments, the motor-generator 38 can be utilized as a motor to startthe engine 14 or as a torque assist which provides torque to thecrankshaft 22 to assist in propelling the vehicle 10 when the vehicle 10is moving (utilizing an endless rotatable device 58 discussed below). Asanother example, the motor-generator 38 can be utilized as a generatorto generate current, i.e., electricity, or recharge a first energystorage device 40 and/or a second energy storage device 42, as discussedfurther below. When the motor-generator 38 is generatingcurrent/electricity, the current can drive various auxiliary devices ofthe vehicle 10, which is also discussed further below.

One suitable motor-generator 38 is a brushless electric motor-generator.Additionally, the motor-generator 38 can be an alternating current (AC)motor-generator or any other suitable motor-generator. For example, atleast for the powertrain 12A, 12B, 12E embodiments of FIGS. 1, 2 and 5,torque being outputted from the AC motor-generator 38 can be from about15.0 newton meter (Nm) to about 25.0 Nm. As another example, at leastfor the powertrain 12A, 12B, 12E embodiments of FIGS. 1, 2 and 5, thetorque being outputted from the AC motor-generator 38 can be from about15.0 Nm to about 20.0 Nm. The motor-generator 38, for the embodiments ofFIGS. 1, 2 and 5, provides reduced maximum torque requirement, (ascompared, for example, to a BAS as discussed in the background section),which allows the mass size of the motor-generator 38 to be decreased andalso allows reduced power requirements of the motor-generator 38. It isto be appreciated that the torque being outputted from themotor-generator 38 can be values other than identified above. Forexample, for the powertrain 12C, 12D embodiments of FIGS. 3 and 4, thetorque being outputted from the AC motor-generator 38 can be greaterthan 25.0 Nm.

As shown in the Figures, the motor-generator 38 can include amotor/generator shaft 44 that can be rotatable about a first axis 46. Incertain operations, when the motor/generator shaft 44 rotates, torquecan be transferred to the crankshaft 24 as discussed further below.Furthermore, the motor/generator shaft 44 does not move along the firstaxis 46. Additionally, the first axis 46 is spaced from the longitudinalaxis 28. In certain embodiments, the first axis 46 and the longitudinalaxis 28 are spaced from each other and substantially parallel to eachother. Therefore, the motor/generator shaft 44 and the crankshaft 22 areoffset from each other. It is to be appreciated that the motor/generatorshaft 44 can be split into more than one piece, e.g., more than onepiece to accommodate the operation of one or more clutches, etc.

Continuing with FIGS. 1-5, the motor-generator 38 can include arotatable element 48, such as a motor/generator pulley 48, beingcoupleable to the motor/generator shaft 44 adjacent to a first end 50 ofthe motor-generator 38. Specifically, the motor/generator pulley 48 canbe disposed outside of the first end 50 of the motor-generator 38. Themotor/generator pulley 48 can also be rotatable about the first axis 46.For certain operations, the motor/generator shaft 44 and themotor/generator pulley 48 can rotate in unison about the first axis 46.In other operations, the motor/generator shaft 44 and themotor/generator pulley 48 are not rotatable in unison, i.e., rotatableseparately or one rotatable while the other remains stationary (does notrotate). Coupleable can include when the motor/generator pulley 48 isdirectly coupled to the motor/generator shaft 44 or indirectly coupledto the motor/generator shaft 44 by the operation of another mechanism,such as clutching, as discussed further below.

In certain embodiments, the motor/generator shaft 44 can extend out of asecond end 52 of the motor-generator 38. Generally, the first and secondends 50, 52 of the motor-generator 38 are spaced from each other alongthe first axis 46. Specifically, the motor-generator 38 can include ahousing having the first and second ends 50, 52. Therefore, themotor/generator shaft 44 is at least partially disposed inside thehousing of the motor-generator 38. It is to be appreciated that one ormore bearings can rotatably support the motor/generator shaft 44. It isto also be appreciated that the rotatable element 48 can be a sprocket,etc., instead of a pulley.

The motor-generator 38 of each of these powertrain 12A, 12B, 12C, 12D,12E embodiments can include a stator and a rotor spaced from the stator.The rotor is attached to the motor/generator shaft 44 such that therotor and the motor/generator shaft 44 are rotatable in unison about thefirst axis 46 relative to the stator. Simply stated, the rotor and themotor/generator shaft 44 are rotatable as a unit about the first axis 46while the stator remains stationary. The stator is in electricalcommunication with the first and/or second energy storage devices 40,42. For example, when the motor-generator 38 is functioning as themotor, current stored in the first and/or second energy storage devices40, 42 can be supplied to the stator/rotor to cause rotation of therotor and ultimately start the engine 14 for the embodiments of FIGS. 1,2 and 5, and in certain situations, can start the engine 14 for theembodiments of FIGS. 3 and 4. As another example, for all of theembodiments herein, when the motor-generator 38 is functioning as thegenerator, torque from the rotor rotating about the first axis 46 isconverted into electrical current which can be stored in the firstand/or second energy storage devices 40, 42 for later use.

The motor-generator 38 can operate in various modes to perform variousfunctions. For example, the motor-generator 38 can operate in agenerating mode to generate current by rotating the rotor of themotor-generator 38 relative to the stator of the motor-generator 38.Simply stated, the motor-generator 38 can operate as a generator when inthe generating mode. The generating mode can occur when the vehicle 10is motoring at a certain speed and is not braking/slowing down thevehicle 10. As another example, the motor-generator 38 can operate in atorque assist mode to provide torque to the wheels 20 of the vehicle 10(utilizing an endless rotatable device 58 discussed below). Simplystated, the motor-generator 38 can operate as a motor when in the torqueassist mode. As yet another example, the motor-generator 38 can operatein a regenerative braking mode to generate current during braking, i.e.,slowing down, of the vehicle 10 by rotating the rotor of themotor-generator 38 relative to the stator of the motor-generator 38.Simply stated, the motor-generator 38 can operate as a generator when inthe regenerative braking mode.

Referring to FIGS. 1-5, the motor-generator 38 of each of theseembodiments can also include an electrical device that can include anintegrated power inverter 54. The stator can be in electricalcommunication with the integrated power inverter 54, and the integratedpower inverter 54 can be selectively in electrical communication withthe first and/or second energy storage devices 40, 42. The integratedpower inverter 54 can convert direct current (DC) provided by the firstand/or second energy storage devices 40, 42 to alternating current (AC)to power the motor-generator 38 to function as the motor. Furthermore,the integrated power inverter 54 can convert AC to DC to be stored inthe first and/or second energy storage devices 40, 42 when themotor-generator 38 functions as the generator. Additionally, theintegrated power inverter 54 can convert AC to DC to supply current toan auxiliary electric system 56. Also, the integrated power inverter 54can convert AC to DC to selectively supply current to the first and/orsecond energy storage devices 40, 42. Generally, the integrated powerinverter 54 can be in electrical communication with the stator tooperate the motor-generator 38 as the motor or as the generator. Themotor-generator 38 can include other electrical devices, such as one ormore sensors (such as for example, a motor position sensor that detectsthe position of the motor/generator shaft 44), controllers, fans to coolelectrical components, etc. Furthermore, the integrated power invertercan include one or more brushes, one or more brush holders, a fieldcontrol electronic device when using a wound field machine, etc.

Continuing with FIGS. 1-5, each of the embodiments of the powertrain12A, 12B, 12C, 12D, 12E can further include an endless rotatable device58, i.e., a device having no ends, disposed about the crankshaft pulley34 and the motor/generator pulley 48. Specifically, the endlessrotatable device 58 is disposed about the crankshaft pulley 34 and themotor/generator pulley 48 to transfer rotational movement between thecrankshaft pulley 34 and the motor/generator pulley 48. In other words,the endless rotatable device 58 is disposed about the crankshaft pulley34 and the motor/generator pulley 48 to selectively transfer torquebetween the crankshaft 22 and the motor/generator shaft 44. For example,in certain operations, rotation of the motor/generator pulley 48 by theendless rotatable device 58 can correspondingly rotate themotor/generator shaft 44, etc.

In certain embodiments, the endless rotatable device 58 is a belt. Thebelt can be a ribbed belt, a flat belt or any other suitableconfiguration. The motor-generator 38 can be coupled to the engine 14 bythe endless rotatable device 58. Specifically, the motor-generator 38can be coupled to the crankshaft 22 of the engine 14 by the endlessrotatable device 58 and the pulleys 34, 48. In certain embodiments, theendless rotatable device 58 can be a chain instead of the belt andsprockets can be utilized with the chain instead of the pulleys 34, 48.

Referring to the Figures, the powertrain 12A, 12B, 12C, 12D, 12E of eachof the embodiments also includes a starter mechanism 60 coupleable tothe engine 14. The starter mechanism 60 can be various configurations.The starter mechanism 60 can be in one configuration as shown in FIGS. 1and 2. Alternatively, the starter mechanism 60 can be in anotherconfiguration as shown in FIGS. 3 and 4. Yet another alternative, thestarter mechanism 60 can be in another configuration as shown in FIG. 5.Furthermore, the starter mechanism 60 can be in yet other configurationsas shown in FIGS. 6 and 7. The starter mechanism 60 for each of theembodiments can include a first starter gear 76 and each of theconfigurations of the starter mechanism 60 are discussed in detailbelow. The starter mechanism 60 is coupleable to the engine 14 throughengagement of the first starter gear 76 with the ring gear 30 as alsodiscussed below. Furthermore, the motor-generator 38 can be coupleableto the engine 14 through the starter mechanism 60.

Furthermore, the powertrain 12A, 12B, 12C, 12D, 12E of each of theembodiments can include the auxiliary electric system 56 in electricalcommunication with the motor-generator 38. The auxiliary electric system56 can include one or more accessory devices of the vehicle 10. Forexample, the auxiliary electric system 56 can include headlights, HVACdevices, auxiliary motors, entertainment system components, etc. Incertain embodiments, the integrated power inverter 54 is in electricalcommunication with the auxiliary electric system 56 to convert ACproduced by the motor-generator 38 to DC. Therefore, the DC can beutilized by the auxiliary electric system 56 to power variousaccessories.

Continuing with FIGS. 1-5, the powertrain 12A, 12B, 12C, 12D, 12E ofeach of the embodiments include the first energy storage device 40,which is disposed in a parallel electrical relationship with themotor-generator 38 and the auxiliary electric system 56. In other words,the first energy storage device 40 is disposed in a parallel circuitarrangement with the motor-generator 38 and the auxiliary electricsystem 56. The first energy storage device 40 can be any suitablebattery or other device that can store current for later use.

The powertrain 12A, 12B, 12C, 12D, 12E of each of the embodiments alsoinclude a first switching device 62 selectively transitionable between afirst open state to electrically disconnect the first energy storagedevice 40 from at least one of the motor-generator 38 and the auxiliaryelectric system 56, and a first closed state to electrically connect thefirst energy storage device 40 to at least one of the motor-generator 38and the auxiliary electric system 56. Therefore, electricalcommunication between the motor-generator 38 and the auxiliary electricsystem 56 is independent of the first switching device 62 being in thefirst open and closed states. Therefore, the location of the firstswitching device 62 does not interfere with the electrical communicationbetween the motor-generator 38 and the auxiliary electric system 56. Inother words, the motor-generator 38 and the auxiliary electric system 56can be in electrical communication with each other independently ofwhich state the first switching device 62 is in. The first energystorage device 40 is disposed between an electrical bus 63 and anelectrical ground 65, and the first switching device 62 is disposedbetween the first energy storage device 40 and the electrical bus 63such that the first energy storage device 40 is in direct electricalcommunication with the electrical bus 63 when the first switching device62 is in the first closed state. The electrical bus 63 can be ahigh-voltage DC bus and/or a low-voltage DC bus.

The phrase “at least one of” as used herein should be construed toinclude the non-exclusive logical “or”, i.e., at least one of themotor-generator 38 or the auxiliary electric system 56. Therefore, incertain embodiments, the first energy storage device 40 is in electricalcommunication with the motor-generator 38 or the auxiliary electricsystem 56. In other embodiments, the first energy storage device 40 isin electrical communication with both of the motor-generator 38 and theauxiliary electric system 56.

In general, for embodiments 1-5, the first switching device 62 is usedto selectively block the flow of current to the first energy storagedevice 40. When the first switching device 62 is in the first closedstate, the electrical circuit to the first energy storage device 40 iscompleted or closed and current can flow to or from the first energystorage device 40. When the first switching device 62 is in the firstopen state, the electrical circuit is separated or open and currentcannot flow to or from the first energy storage device 40. The firstopen state is shown in solid lines in the Figures and the first closedstate is shown as dashed lines in the Figures.

The first switching device 62 for all of these embodiments can be aunidirectional blocking switch or a bidirectional blocking switch. Inone configuration, the first switching device 62 is a solid-stateswitch. The first switching device 62 can be a binary switch, a contactswitch, a relay switch, etc. The first switching device 62 isschematically illustrated in the Figures for illustrative purposes onlyand should not be construed as any particular type of switch.

Optionally, the powertrain 12A, 12B, 12C, 12D, 12E of each of theembodiments can include an electrical component 64 disposed downstreamto the motor-generator 38 and the first energy storage device 40 alongthe electrical bus 63. Furthermore, in these embodiments, the electricalcomponent 64 is disposed upstream to the auxiliary electric system 56along the electrical bus 63. Downstream as used herein is the directionflowing from the motor-generator 38 toward the auxiliary electric system56 along the electrical bus 63 and the arrow 66 in each of the Figurespoint in the downstream direction. Generally, when utilizing theelectrical component 64, the electrical component 64 is disposed in aseries electrical relationship, i.e., a series circuit arrangement, withthe motor-generator 38 and the auxiliary electric system 56.

In certain embodiments, the electrical component 64 can include a DC-DCconverter. In other embodiments, the electrical component 64 can includeone of the DC-DC converter and a third switching device. Specifically,the DC-DC converter can be utilized in any of the embodiments discussedherein, while the third switching device can be utilized in the twoenergy storage device 40, 42 embodiments. Therefore, the DC-DC convertercan be utilized in the electrical circuitry of FIGS. 1-5 and the thirdswitching device can be utilized in the electrical circuitry of FIGS. 2,4 and 5. The third switching device can be a unidirectional blockingswitch or a bidirectional blocking switch. In one configuration, thethird switching device is a solid-state switch. The third switchingdevice can be a binary switch, a contact switch, a relay switch, etc.Therefore, the electrical component 64 can allow continuous or selectiveelectrical communication between the motor-generator 38 and theauxiliary electric system 56.

Turning to the DC-DC converter, the DC-DC converter regulates an amountof voltage delivered to the auxiliary electric system 56. Therefore, theDC-DC converter can be utilized to ensure that the desired amount ofcurrent, within a predetermined voltage range, is delivered to theauxiliary electric system 56 to power various accessories which caninclude powering all or some of the accessories of the vehicle 10. Inother words, the DC-DC converter can be utilized to providesubstantially constant voltage to the auxiliary electric system 56 ifthe voltage level of the first and/or second energy storage devices 40,42 deviate a predetermined amount of voltage from about a 12 volt bus.For example, if the voltage level deviates to below about 10 volts orabove about 16 volts, the DC-DC converter can regulate the voltage beingdelivered to the auxiliary electric system 56. Therefore, the DC-DCconverter can increase or decrease the voltage being delivered to theauxiliary electric system 56. As another example, when the voltageremains above about 16 volts, the DC-DC converter can regulate down thevoltage being delivered to all of the accessories of the auxiliaryelectric system 56. As indicated above, the DC-DC converter is optionalin the embodiments where the voltage being delivered to the auxiliaryelectric system 56 is within the range useable by the auxiliary electricsystem 56, i.e., the voltage being delivered to the auxiliary electricsystem 56 does not need changing.

The powertrain 12A, 12C for the embodiments of FIGS. 1 and 3 utilize oneenergy storage device 40 and one switching device 62, while thepowertrain 12B, 12D, 12E for the embodiments of FIGS. 2, 4 and 5 utilizetwo energy storage devices 40, 42 and two switching devices 62, 68.Furthermore, as mentioned above, the starter mechanism 60 can havedifferent configurations. Specifically, FIGS. 1 and 2 utilize the samestarter mechanism 60, while FIGS. 3 and 4 utilize the starter mechanism60 being different from FIGS. 1 and 2. Additionally, FIG. 5 utilizing adifferent starter mechanism 60 from FIGS. 1-4.

The powertrain 12B, 12D, 12E for the embodiments of FIGS. 2, 4 and 5,can further include the second energy storage device 42 disposed in aparallel electrical relationship with the first energy storage device40, the motor-generator 38 and the auxiliary electric system 56. Inother words, the second energy storage device 42 is disposed in aparallel circuit arrangement with the motor-generator 38 and theauxiliary electric system 56.

As indicated above, these embodiments (FIGS. 2, 4 and 5) of thepowertrain 12B, 12D, 12E utilizes two energy storage devices 40, 42.Generally, for these embodiments, the first energy storage device 40 isa high-voltage energy storage device, and the second energy storagedevice 42 is a low-voltage energy storage device that is in electricalcommunication with the auxiliary electric system 56. The first energystorage device 40 is utilized to selectively supply current/voltage tothe motor-generator 38 and the second energy storage device 42 isutilized to selectively supply current/voltage to the auxiliary electricsystem 56. The high-voltage energy storage device and the low-voltageenergy storage device can be separate energy storage devices 40, 42 asshown in FIGS. 2, 4 and 5. The first and second energy storage devices40, 42 can be any suitable battery or other device that can storecurrent for later use. One non-limiting example is that the high-voltageenergy storage device can be a 48 volt DC battery and the low-voltageenergy storage device can be a 12 volt DC battery. Another non-limitingexample is the high-voltage energy storage device can be a 24-48 volt DCmulti-cell rechargeable lithium ion battery or an ultracapacitor, whilethe low-voltage energy storage device can be a 12 volt DC lead acid orlithium ion battery. As yet another example, the first and second energystorage devices 40, 42 can have substantially the same voltage levels.

Furthermore, the powertrain 12B, 12D, 12E for the embodiments of FIGS.2, 4 and 5 can include a second switching device 68 selectivelytransitionable between a second open state to electrically disconnectthe second energy storage device 42 from at least one of themotor-generator 38 and the auxiliary electric system 56, and a secondclosed state to electrically connect the second energy storage device 42to at least one of the motor-generator 38 and the auxiliary electricsystem 56. Electrical communication between the motor-generator 38 andthe auxiliary electric system 56 is independent of the second switchingdevice 68 being in the second open and closed states. Therefore, thelocation of the second switching device 68 does not interfere with theelectrical communication between the motor-generator 38 and theauxiliary electric system 56. In other words, the motor-generator 38 andthe auxiliary electric system 56 can be in electrical communication witheach other independently of which state the second switching device 68is in. The second energy storage device 42 is disposed between theelectrical bus 63 and the electrical ground 65, and the second switchingdevice 68 is disposed between the second energy storage device 42 andthe electrical bus 63 such that the second energy storage device 42 isin direct electrical communication with the electrical bus 63 when thesecond switching device 68 is in the second closed state. Therefore, dueto the location of the first and second switching devices 62, 68,current can selectively flow to/from the first and second energy storagedevices 40, 42 independently of each other.

As discussed above, the phrase “at least one of should be construed toinclude the non-exclusive logical “or”, i.e., at least one of themotor-generator 38 or the auxiliary electric system 56. Therefore, incertain embodiments, the second energy storage device 42 is inelectrical communication with the motor-generator 38 or the auxiliaryelectric system 56. In other embodiments, the second energy storagedevice 42 is in electrical communication with both of themotor-generator 38 and the auxiliary electric system 56.

Generally, for the embodiments of FIGS. 2, 4 and 5, the second switchingdevice 68 is used to selectively block the flow of current to the secondenergy storage device 42. When the second switching device 68 is in thesecond closed state, the electrical circuit to the second energy storagedevice 42 is completed or closed and current can flow to or from thesecond energy storage device 42. When the second switching device 68 isin the second open state, the electrical circuit is separated or openand current cannot flow to or from the second energy storage device 42.The second open state is shown in solid lines in FIGS. 2, 4 and 5 andthe second closed state is shown as dashed lines in FIGS. 2, 4 and 5.

The second switching device 68 for FIGS. 2, 4 and 5 can be aunidirectional blocking switch or a bidirectional blocking switch. Inone configuration, the second switching device 68 is a solid-stateswitch. The second switching device 68 can be a binary switch, a contactswitch, a relay switch, etc. The second switching device 68 isschematically illustrated in these Figures for illustrative purposesonly and should not be construed as any particular switch.

Additionally, when the embodiments with two energy storage devices 40,42 utilize the electrical component 64, the electrical component 64 isdisposed upstream to the second energy storage device 42 and theauxiliary electric system 56 along the electrical bus 63. When theelectrical component 64 includes the DC-DC converter, the DC-DCconverter can be utilized when the first energy storage device 40 isgenerally a higher voltage device than the second energy storage device42. Again, the DC-DC converter regulates the amount of voltage deliveredto the auxiliary electric system 56. When utilizing the DC-DC converter,the DC-DC converter can be in an off state, i.e., not operating toregulate voltage, in certain situations such that the second energystorage device 42 (when the second switching device 68 is in the secondclosed state) can provide current to the auxiliary electric system 56while the first energy storage device 40 (when the first switchingdevice 62 is in the first closed state) can provide current to themotor-generator 38 or the motor 94 of the starter mechanism 60 to startthe engine 14 or perform other operating modes. For example, in the twoenergy storage device 40, 42 embodiments, the electrical component 64can be eliminated if the voltage levels of the first and second energystorage devices 40, 42 are substantially the same or the DC-DC convertercan be replaced by the third switching device in the two energy storagedevice 40, 42 embodiments. As another example, when the voltage levelsof the first and second energy storage device 40, 42 are substantiallythe same, the DC-DC converter can be replaced by the third switchingdevice.

In the embodiments of FIGS. 1, 2 and 5, the motor-generator 38 caninclude a motor/generator clutch 70 selectively disconnecting rotationbetween the motor/generator pulley 48 and the motor/generator shaft 44.The motor/generator pulley 48 is coupleable to the motor/generator shaft44 through the selective operation of the motor/generator clutch 70.Therefore, the motor/generator pulley 48 is selectively coupled to themotor/generator shaft 44 through the operation of the motor/generatorclutch 70. The motor/generator clutch 70 can be disposed adjacent to themotor/generator pulley 48 or adjacent to the first end 50 of themotor-generator 38. Actuation of the motor/generator clutch 70 allowsvarious operations of the motor-generator 38 without transferringrotation between the crankshaft pulley 34 and the motor/generator pulley48 by the endless rotatable device 58. The motor/generator clutch 70 caninclude a solenoid 72 to selectively actuate the motor/generator clutch70. It is to be appreciated that the motor/generator clutch 70 can beany suitable type of clutch.

Turning specifically to the powertrain 12E embodiment of FIG. 5, thestarter mechanism 60 is further defined as a starter clutch 74. In thisembodiment, the motor/generator clutch 70 can be disposed between themotor/generator pulley 48 and the starter clutch 74 to selectivelydisconnect rotation between the motor/generator pulley 48 and themotor/generator shaft 44. The starter clutch 74 can include a solenoid75 to selectively actuate the starter clutch 74. It is to be appreciatedthat the starter clutch 74 can be a one-way clutch, a hydraulic clutch,an electromechanical clutch or any other suitable type of clutch. Thestarter clutch 74 can be utilized in a one energy storage device 40embodiment or a two energy storage device 40, 42 embodiment.

Furthermore, in this embodiment (FIG. 5), the starter mechanism 60 caninclude the first starter gear 76 coupleable to the starter clutch 74.The first starter gear 76 is coupleable to the starter clutch 74 throughthe selective operation of the starter clutch 74. The first starter gear76 continuously engages the ring gear 30 to rotate the ring gear 30 andthe crankshaft 22 when starting the engine 14. The first starter gear 76can be attached to a shaft 77 such that the first starter gear 76 andthe shaft 77 can rotate in unison. The starter clutch 74 is disposedbetween the motor-generator 38 and the first starter gear 76 toselectively disconnect rotation between the first starter gear 76 andthe motor-generator 38. The starter clutch 74 is disposed between themotor-generator 38 and the first starter gear 76 to selectively transfertorque from the motor-generator 38 through the first starter gear 76 andthe ring gear 30 to the crankshaft 22. For example, the starter clutch74 can be disposed adjacent to the second end 52 of the motor-generator38. Therefore, the motor/generator pulley 48 is disposed adjacent to oneend of the motor-generator 38 and the starter clutch 74 is disposedadjacent to another end of the motor-generator 38. Specifically, thestarter clutch 74 can be disposed between the motor/generator shaft 44and the shaft 77. The starter clutch 74 is coupleable to themotor/generator shaft 44 to selectively transfer torque from themotor/generator shaft 44 through the first starter gear 76 and the ringgear 30 to the crankshaft 22. Therefore, the motor/generator shaft 44and the first starter gear 76 are selectively coupled to each otherthrough the operation of the starter clutch 74.

Actuation of the starter clutch 74 connects rotation of themotor/generator shaft 44 with the first starter gear 76, which in turnrotates the ring gear 30 to turn the crankshaft 22 to start the engine14. As such, torque is transferred from the rotating motor/generatorshaft 44 through the first starter gear 76 and the ring gear 30 to thecrankshaft 22 to start the engine 14. Once the engine 14 is started, thestarter clutch 74 disconnects rotation of the motor/generator shaft 44and the first starter gear 76 such that the motor/generator shaft 44 canoperate independently of the first starter gear 76. In this embodiment,the starter clutch 74 does not include a separate motor to rotate thefirst starter gear 76 to start the engine 14. Instead, rotation of thefirst starter gear 76 is provided by the motor-generator 38 when thestarter clutch 74 is actuated. In other words, the motor-generator 38can be operated as a motor to turn the first starter gear 76 when thestarter clutch 74 is actuated to start the engine 14. Therefore, for allstarts of the engine 14 (for the embodiment of FIG. 5), whether a shortperiod of time (such as when the engine 14 has been shut off at a stoplight, etc.) or an extended period of time (such as when the engine 14has been shut off overnight, etc.), the motor-generator 38 operates torotate the first starter gear 76 to start the engine 14.

Turning to the powertrain 12A, 12B for the embodiments of FIGS. 1 and 2,the motor-generator 38 and the starter mechanism 60 are selectivelygeared to each other to start the engine 14. Specifically, themotor-generator 38 and the starter mechanism 60 are selectively gearedto each other to transfer torque from the motor-generator 38 through thestarter mechanism 60 to the crankshaft 22 to start the engine 14. Themotor-generator 38 and the starter mechanism 60 can be geared to eachother in various configurations, and FIGS. 1 and 2 are examples of onesuitable configuration. In these embodiments, the starter mechanism 60can include the first starter gear 76 selectively engaging the ring gear30 to selectively rotate the ring gear 30 and the crankshaft 22 to startthe engine 14. Specifically, the starter mechanism 60 does not include aseparate motor to rotate the first starter gear 76. Instead, rotation ofthe first starter gear 76 is provided by the motor-generator 38 to startthe engine 14. In other words, the motor-generator 38 can be operated asa motor to turn the first starter gear 76 to start the engine 14.Therefore, for all starts of the engine 14 (for the embodiments of FIGS.1 and 2), whether a short period of time (such as when the engine 14 hasbeen shut off at a stop light, etc.) or an extended period of time (suchas when the engine 14 has been shut off overnight, etc.), themotor-generator 38 operates to rotate the first starter gear 76 to startthe engine 14.

Continuing with the embodiments of FIGS. 1 and 2, the motor-generator 38can include a motor/generator gear 78 attached to a distal end of themotor/generator shaft 44 such that the motor/generator gear 78 and themotor/generator shaft 44 are rotatable in unison about the first axis46. Generally, the motor/generator gear 78 can be disposed outside ofthe second end 52 of the motor-generator 38. As discussed above, themotor/generator pulley 48 can be disposed outside of the first end 50 ofthe motor-generator 38. Therefore, the motor/generator pulley 48 isdisposed adjacent to one end of the motor-generator 38 and themotor/generator gear 78 is disposed adjacent to another end of themotor-generator 38. For example, the motor/generator pulley 48 and themotor/generator gear 78 can be spaced from each other at opposite endsof the motor-generator 38.

Furthermore, in the embodiments of FIGS. 1 and 2, the starter mechanism60 can include a second starter gear 80 coupleable to themotor/generator gear 78 such that the starter mechanism 60 and themotor-generator 38 are selectively geared to each other to transfertorque from the motor/generator shaft 44 through the first starter gear76. The second starter gear 80 can move back and forth to selectivelyengage the motor/generator gear 78 to selectively transfer rotation fromthe motor/generator shaft 44 to the starter mechanism 60. Similarly, thefirst starter gear 76 can move back and forth to selectively engage thering gear 30 to selectively transfer rotation from the motor/generatorshaft 44 to the first starter gear 76.

Additionally, the starter mechanism 60, of FIGS. 1 and 2, can include afirst shaft 82 having the first starter gear 76 attached thereto. Inthis embodiment, the first shaft 82 and the first starter gear 76 arerotatable in unison about a second axis 84. Generally, the first andsecond axes 46, 84 can be spaced and substantially parallel to eachother. In addition, in this embodiment, the first shaft 82 and the firststarter gear 76 move along the second axis 84 in unison. In other words,the first shaft 82 and the first starter gear 76 are rotatable about andmovable along the second axis 84 as a unit. In this embodiment, themotor/generator shaft 44 and the first shaft 82 are offset from eachother. It is to be appreciated that one or more bearings can rotatablysupport the first shaft 82.

Continuing with the embodiments of FIGS. 1 and 2, the starter mechanism60 can also include a second shaft 86 having the second starter gear 80attached thereto. In this embodiment, the second shaft 86 and the secondstarter gear 80 are rotatable in unison about the second axis 84.Additionally, in this embodiment, the second shaft 86 and the secondstarter gear 80 are movable along the second axis 84 in unison. In otherwords, the second shaft 86 and the second starter gear 80 can rotateabout and move along the second axis 84 as a unit. The first and secondstarter gears 76, 80 can move along the second axis 84 in oppositedirections, and thus, the first and second shafts 82, 86 cancorrespondingly move in opposite directions.

The first shaft 82 extends outwardly from a first end 88 of the startermechanism 60 and the second shaft 86 extends outwardly from a second end90 of the starter mechanism 60. Specifically, the starter mechanism 60can include a housing having the first and second ends 88, 90.Therefore, the first starter gear 76 can be disposed outside the firstend 88 of the starter mechanism 60 and the second starter gear 80 can bedisposed outside the second end 90 of the starter mechanism 60. Simplystated, the first starter gear 76 is disposed adjacent to one end of thestarter mechanism 60 and the second starter gear 80 is disposed adjacentto another end of the starter mechanism 60. For example, the first andsecond starter gears 76, 80 can be spaced from each other at oppositeends of the starter mechanism 60.

When the motor-generator 38 is actuated to start the engine 14, thefirst and second starter gears 76, 80 move into engagement with the ringgear 30 and the motor/generator gear 78 respectively, which thusprovides concurrent rotation of the first and second shafts 82, 86, thefirst and second starter gears 76, 80, the motor/generator shaft 44 andthe motor/generator gear 78 to rotate the ring gear 30 and thecrankshaft 22 to start the engine 14. When the first starter gear 76engages the ring gear 30 and the second starter gear 80 engages themotor/generator gear 78 torque is transferred from the motor/generatorshaft 44 through the first and second starter gears 76, 80, andcorresponding shafts 82, 86, and the ring gear 30 to the crankshaft 22to start the engine 14. In this embodiment, the motor/generator shaft 44and the second shaft 86 are offset from each other, while the first andsecond shafts 82, 86 are spaced from each other along the second axis84. In other words, the first and second shafts 82, 86 can be concentricalong the second axis 84.

The starter mechanism 60 can also include an intermediate shaft coupledto the first and second shafts 82, 86 between the first and secondstarter gears 76, 80 such that the intermediate shaft can rotatablycouple the first and second shafts 82, 86 together. In other words, thefirst and second shafts 82, 86 remain in engagement with theintermediate shaft when the first and second shafts 82, 86 move back andforth along the second axis 84. The intermediate shaft can be anysuitable configuration to allow the first and second shafts 82, 86 tomove along the second axis 84 while also rotatably coupling the firstand second shafts 82, 86 together. For example, the first and secondshafts 82, 86 can move along the second axis 84 inside the intermediateshaft, and the intermediate shaft and the first and second shafts 82, 86can be splined or be any other suitable configuration to cooperate witheach other. It is to be appreciated that one or more bearings canrotatably support the second shaft 86 and/or the intermediate shaft. Thefirst starter gear 76 can be coupleable to the motor/generator shaft 44through engagement of various shafts and/or selective engagement ofgears discussed above.

In certain embodiments, the first and second starter gears 76, 80 canmove in tandem. Therefore, for example, the first starter gear 76 canmove into engagement with the ring gear 30 before the second startergear 80 moves into engagement with the motor/generator gear 78, andalternatively, the second starter gear 80 can move into engagement withthe motor/generator gear 78 before the first starter gear 76 moves intoengagement with the ring gear 30. In other embodiments, the first andsecond starter gears 76, 80 can move simultaneously into engagement withthe ring gear 30 and the motor/generator gear 78 respectively.

Continuing with FIGS. 1 and 2, the starter mechanism 60 can also includeat least one linear actuator 92. For the embodiments of FIGS. 1 and 2, aplurality of linear actuators 92 can be utilized. The linear actuator 92can be selectively energized to move the first starter gear 76 along thesecond axis 84. The linear actuator 92 can be various configurations,and non-limiting examples can include a solenoid, an electric motordriving a ball-screw mechanism, a shape-memory alloy actuator, anelectro-active polymer actuator, etc. For the shape-memory alloyactuator, selectively energizing the material, such as the alloy, canchange the shape of the material which causes the first starter gear 76to move along the second axis 84. For the electro-active polymeractuator, selectively energizing the material, such as the polymer, canchange the shape of the material to move the first starter gear 76 alongthe second axis 84.

The operation of the linear actuator 92 is detailed below utilizing thesolenoid example. Generally, the solenoid can be utilized to move thefirst starter gear 76 along the second axis 84. The solenoid can bedisposed inside, outside or partially outside of the starter mechanism60, or can be in any other suitable location. For FIGS. 1 and 2, onesolenoid can be utilized to selectively move the first shaft 82 and thefirst starter gear 76, and another solenoid can be utilized toselectively move the second shaft 86 and the second starter gear 80.

The solenoid can include a coil selectively magnetized and a coreattracted to the coil when the coil is magnetized. When the core iscoupled to the first starter gear 76, the core is selectively attractedto the coil. When the core is attracted to the coil, the first startergear 76 can move into engagement with the ring gear 30. Therefore, thecoil remains stationary while the core is selectively movable. It is tobe appreciated that the solenoid can be other configurations thandiscussed above. For example, the coil can be concentric or eccentricabout the second axis 84, or the coil can be disposed at one side. Thecore can be formed of a ferromagnetic material or any other suitablematerial that can be attracted to the coil when the coil is magnetized.

Furthermore, for the solenoid configuration of the linear actuator 92,the starter mechanism 60 can include at least one return mechanism tomove the first starter gear 76 back along the second axis 84. Forexample, when the solenoid is energized, the first starter gear 76 canmove to engage the ring gear 30, and when the solenoid is de-energized,the return mechanism can move the first starter gear 76 out ofengagement with the ring gear 30.

The return mechanism can include a biasing member to bias the firststarter gear 76 back along the second axis 84. The biasing member can bea coil spring or any other suitable biasing member to move the firststarter gear 76. It is to be appreciated that one or more shoulders canbe coupled to the first starter gear 76 and the inside of the startermechanism 60 to provide reaction surfaces for the biasing member to movethe first starter gear 76 back along the second axis 84. It is to alsobe appreciated that the return mechanism can alternatively beelectronically actuated.

Another suitable configuration of the starter mechanism 60 can be asingle shaft having the first starter gear 76 attached to one end andthe second starter gear 80 attached to another end. In other words, thetwo separate shafts 82, 86 (as discussed above) are eliminated and asingle shaft is utilized, and in this configuration, one linear actuator92 can be utilized. In another suitable configuration of the startermechanism 60, the second starter gear 80 can remain in engagement withthe motor/generator gear 78 while only the first starter gear 76 is ableto move back and forth along the second axis 84; and in this embodiment,one linear actuator 92 can be utilized. Yet another suitableconfiguration of the starter mechanism 60 is the second starter gear 80is eliminated and only the first starter gear 76 is utilized, with thefirst starter gear 76 movable to engage and disengage from both themotor/generator gear 78 and the ring gear 30; and in this configuration,one linear actuator 92 can be utilized. In yet another configuration ofthe starter mechanism 60, the motor/generator gear 78, the second shaft86 and the second starter gear 80 are eliminated, with the first shaft82 and the motor/generator shaft 44 being concentric with each other,and the first starter gear 76 movable along the motor/generator shaft 44to engage and disengage the ring gear 30. For these other embodiments,the first starter gear 76 can be coupleable to the motor/generator shaft44 through various shafts and/or selective/continuous engagement ofgears. Furthermore, for all of the embodiments, coupleable can includeselective coupling of various components and/or continuous coupling ofvarious components.

With regard to the FIG. 1 embodiment, the first energy storage device 40can be a varying load battery, which can provide a wide range of voltageto supply current to the motor/generator and the auxiliary electricsystem 56. When the first energy storage device 40 provides voltagewithin a range suitable for the auxiliary electric system 56, then theelectrical component 64 can be eliminated in this embodiment. Forexample, the auxiliary electric system 56 can run on a range of voltagefrom about 10 volts to about 16 volts. Therefore, when the first energystorage device 40 can supply voltage to the auxiliary electric system 56within the above range, then, for example, the DC-DC converter can beeliminated.

Continuing with the FIG. 1 embodiment, various operations of the vehicle10 can occur by opening and closing the first switching device 62, anddepending on which mode the motor-generator 38 is being operated in.Generally, the first switching device 62 is in the first open state tominimize overcharging of the first energy storage device 40 or tominimize overdischarging the first energy storage device 40. As anotherexample, when the first switching device 62 is in the first open stateand the motor-generator 38 is operating in the generating mode themotor-generator 38 can supply low-voltage current to the auxiliaryelectric system 56 while bypassing the first energy storage device 40.In other words, the motor-generator 38 can supply current directly tothe auxiliary electric system 56 without passing through the firstenergy storage device 40.

Continuing with the FIG. 1 embodiment and turning to the first closedstate, for example, when the first switching device 62 is in the firstclosed state and the engine 14 of the vehicle 10 is off, current canflow from the first energy storage device 40 to power the auxiliaryelectric system 56. As another example, when the first switching device62 is in the first closed state and the motor-generator 38 is operatingin the generating mode, current can flow to the first energy storagedevice 40 to recharge the first energy storage device 40. As yet anotherexample, when the first switching device 62 is in the first closed stateand the motor-generator 38 is operating in the generating mode, currentcan flow from the first energy storage device 40 to the auxiliaryelectric system 56 to support various auxiliary loads when the engine 14is off.

Continuing with the first closed state of FIG. 1, furthermore, when themotor-generator 38 is in the torque assist mode or the regenerativebraking mode, the first switching device 62 can be in the first closedstate when the state of the charge of the first energy storage device 40is within a predetermined range. Additionally, for all starts of theengine 14, whether being started after a short period of time (such asat a stop light, etc.) or an extended period of time (such as overnight,etc.), the first switching device 62 is in the first closed state tosupply current to the motor-generator 38 to turn the motor/generatorshaft 44 which turns the first and second starter gears 76, 80 to rotatethe ring gear 30 and the crankshaft 22.

The difference between the embodiments of FIGS. 1 and 2 is that thepowertrain 12B of FIG. 2 includes the second energy storage device 42and the second switching device 68. Turning specifically to thepowertrain 12B embodiment of FIG. 2, the second energy storage device 42is disposed in a parallel electrical relationship with the first energystorage device 40, the motor-generator 38 and the auxiliary electricsystem 56. Furthermore, the second switching device 68 is selectivelytransitionable between the second open state to electrically disconnectthe second energy storage device 42 from at least one of themotor-generator and the auxiliary electric system, and the second closedstate to electrically connect the second energy storage device 42 to atleast one of the motor-generator 38 and the auxiliary electric system56. Electrical communication between the motor-generator 38 and theauxiliary electric system 56 is independent of the second switchingdevice 68 being in the second open and closed states. The interpretationof “at least one of” has been discussed above and will not be repeatedhere.

Continuing with the FIG. 2 embodiment, various operations of the vehicle10 can occur by opening and closing the first and second switchingdevices 62, 68, and depending on which mode the motor-generator 38 isbeing operated in. Generally, the first switching device 62 is in thefirst open state to minimize overcharging of the first energy storagedevice 40 or to minimize overdischarging the first energy storage device40. Additionally, the first switching device 62 is in the first openstate during cold starts of the engine 14 (cold start can be when theengine 14 has been shut off for an extended period of time, e.g., shutoff overnight). Furthermore, when the motor-generator 38 is in thetorque assist mode or the regenerative braking mode, the first switchingdevice 62 can be in the first closed state when the state of the chargeof the first energy storage device 40 is within a predetermined range orwhen low-voltage current is being supplied by the first energy storagedevice 40 to the auxiliary electric system 56.

As another example, when the second switching device 68 is in the secondopen state and the motor-generator 38 is operating in the regenerativebraking mode, the motor-generator 38 can supply low-voltage current tothe auxiliary electric system 56 while bypassing the second energystorage device 42. In other words, the motor-generator 38 can supplycurrent directly to the auxiliary electric system 56 without passingthrough the second energy storage device 42.

Furthermore, for example, when the second switching device 68 is in thesecond closed state and the engine 14 of the vehicle 10 is off, currentcan flow from the second energy storage device 42 to power the auxiliaryelectric system 56. As yet another example, when the second switchingdevice 68 is in the second closed state and the motor-generator 38 isoperating in the generating mode, current can flow to the second energystorage device 42 to recharge the second energy storage device 42. Asyet another example, when the second switching device 68 is in thesecond closed state and the motor-generator 38 is operating in thegenerating mode, current can flow from the second energy storage device42 to the auxiliary electric system 56 to support various auxiliaryloads when the engine 14 is off.

Continuing with the operations for the FIG. 2 embodiment, as anotherexample, when the engine 14 of the vehicle 10 is off, the secondswitching device 68 is in the second open state and the first switchingdevice 62 is in the first closed state, the first energy storage device40 can supply low-voltage current to the auxiliary electric system 56while bypassing the second energy storage device 42. As another example,the first and second switching devices 62, 68 can be in the first andsecond open states respectively when the motor-generator 38 alone issupplying the current to the auxiliary electric system 56. In otherwords, the motor-generator 38 can supply current directly to theauxiliary electric system 56 without passing through the first andsecond energy storage devices 40, 42.

Additionally, to enhance starting of the engine 14, the first and secondswitching devices 62, 68 can be in the first and second closed statesrespectively when the voltages of the first and second energy storagedevices 40, 42 are substantially the same to supply current to themotor-generator 38 to turn the motor/generator shaft 44 which turns thefirst and second starter gears 76, 80 to rotate the ring gear 30 and thecrankshaft 22. As another example, the first and second switchingdevices 62, 68 can be in the first and second closed states respectivelyto maximize recuperation of current during the regenerative brakingmode.

With regard to the operations of the FIG. 5 embodiment, this embodimentoperates the same as discussed immediately above for the operations ofthe FIG. 2 embodiment, except that the starter mechanism 60 utilizes thestarter clutch 74 to start the engine 14 instead of the first and secondshafts 82, 86 configuration of FIG. 2. Therefore, the operations of theembodiment of FIG. 5 is discussed above and will not be re-discussed.When the starter clutch 74 is utilized in a one energy storage device 40embodiment, the operations are the same as the operations of the FIG. 1embodiment, except that the starter mechanism 60 utilizes the starterclutch 74 to start the engine 14 instead of the first and second shafts82, 86 configuration of FIG. 1.

Turning to the powertrain 12C, 12D for the embodiments of FIGS. 3 and 4,the starter mechanism 60 operates independently of the motor-generator38 to selectively start the engine 14. In other words, themotor-generator 38 does not assist the starter mechanism 60 to start theengine 14, and thus, the starter mechanism 60 can exclusively starts theengine 14. In other words, the starter mechanism 60 does not utilize themotor-generator 38 as the motor to rotate the first starter gear 76.Generally, the motor/generator clutch 70 can be eliminated in theseembodiments. The starter mechanism 60 starts the engine 14 when theengine 14 has been shut off for an extended period of time (such asovernight) or been shut off for a short period of time (such as shut offat a stop light, etc.). The motor-generator 38 is coupled to the engine14 through the endless rotatable device 58 and not through the startermechanism 60 as other embodiments.

For FIGS. 3 and 4, if the motor-generator 38 has sufficient torqueoutput and sufficient mechanical advantage through the endless rotatabledevice 58, then the motor-generator 38 can start, or assist in starting,the engine 14, such as restarts at a stop light. Therefore, generally,in the embodiments of FIGS. 3 and 4, the motor-generator 38 operates asa torque assist or as a generator. When the motor-generator 38 is in thetorque assist mode, the motor-generator 38 can operate as a motor toprovide additional torque to the wheels 20. Furthermore, themotor-generator 38 can operate as a generator in the generating mode orthe regenerative braking mode.

Continuing with the embodiments of FIGS. 3 and 4, the starter mechanism60 can include a motor 94 and the first starter gear 76 engagable withthe ring gear 30 to selectively rotate the ring gear 30 to transfertoque to the crankshaft 22. The first starter gear 76 is coupled to themotor 94 of the starter mechanism 60 such that the motor 94 selectivelyrotates the first starter gear 76. Therefore, the starter mechanism 60operates independently of the motor-generator 38.

The starter mechanism 60 can include the linear actuator 92 to move thefirst starter gear 76 along the second axis 84 into and out ofengagement with the ring gear 30. Therefore, the starter mechanism 60 iscoupled to the engine 14 when the first starter gear 76 engages the ringgear 30. The linear actuator 92 can be various configurations, andnon-limiting examples can include a solenoid, an electric motor drivinga ball-screw mechanism, a shape-memory alloy actuator, an electro-activepolymer actuator, etc. The solenoid is described in detail above andwill not be re-discussed. For the shape-memory alloy actuator,selectively energizing the material, such as the alloy, can change theshape of the material which causes the first starter gear 76 to movealong the second axis 84. For the electro-active polymer actuator,selectively energizing the material, such as the polymer, can change theshape of the material to move the first starter gear 76 along the secondaxis 84.

The starter mechanism 60 is disposed in a parallel electricalrelationship with the motor-generator 38 and the auxiliary electricsystem 56. In other words, the starter mechanism 60 is disposed in aparallel circuit arrangement with the motor-generator 38 and theauxiliary electric system 56.

Optionally, the powertrain 12C, 12D for the embodiments of FIGS. 3 and 4can include the electrical component 64 disposed downstream to themotor-generator 38, the starter mechanism 60 and the first energystorage device 40 along the electrical bus 63. Again, the downstreamdirection is shown by the arrow 66 in FIGS. 3 and 4. Furthermore, theelectrical component 64 is disposed upstream to the auxiliary electricsystem 56 along the electrical bus 63. When the electrical component 64includes the DC-DC converter, the DC-DC converter regulates the amountof voltage delivered to the auxiliary electric system 56. As indicatedabove, the electrical component 64 is optional in certain situations.

With regard to the FIG. 3 embodiment, the first energy storage device 40can be a varying load battery, which can provide a wide range of voltageto supply current to the motor-generator 38, the starter mechanism 60and the auxiliary electric system 56. When the first energy storagedevice 40 provides voltage within a range suitable for the auxiliaryelectric system 56, then the electrical component 64 can be eliminatedin this embodiment. For example, the auxiliary electric system 56 canrun on a range of voltage from about 10 volts to about 16 volts.Therefore, when the first energy storage device 40 can supply voltage tothe auxiliary electric system 56 within the above range, for example,during engine restarts and torque assist, then the DC-DC converter canbe eliminated.

Continuing with the FIG. 3 embodiment, various operations of the vehicle10 can occur by opening and closing the first switching device 62, anddepending on which mode the motor-generator 38 is being operated in.Generally, the first switching device 62 is in the first open state tominimize overcharging of the first energy storage device 40 or tominimize overdischarging the first energy storage device 40. Forexample, when the first switching device 62 is in the first open stateand the motor-generator 38 is operating in the generating mode, themotor-generator 38 can supply low-voltage current to the auxiliaryelectric system 56 while bypassing the first energy storage device 40.In other words, the motor-generator 38 can supply current directly tothe auxiliary electric system 56 without passing through the firstenergy storage device 40.

Continuing with the FIG. 3 embodiment and turning to the first closedstate, for example, when the first switching device 62 is in the firstclosed state and the engine 14 of the vehicle 10 is off, current canflow from the first energy storage device 40 to power the auxiliaryelectric system 56. As another example, when the first switching device62 is in the first closed state and the motor-generator 38 is operatingin the generating mode, current can flow to the first energy storagedevice 40 to recharge the first energy storage device 40. As yet anotherexample, when the first switching device 62 is in the first closed stateand the motor-generator 38 is operating in the generating mode, currentcan flow from the first energy storage device 40 to the auxiliaryelectric system 56 to support various auxiliary loads when the engine 14is off.

Continuing with the first closed state of FIG. 3, furthermore, when themotor-generator 38 is in the torque assist mode or the regenerativebraking mode, the first switching device 62 can be in the first closedstate when the state of the charge of the first energy storage device 40is within a predetermined range. Furthermore, the first switching device62 can be in the first closed state when the state of the charge of thefirst energy storage device 40 is within a predetermined range duringthe starter mechanism 60 starting the engine 14. Additionally, to startthe engine 14 when the vehicle 10 has been off for an extended period oftime, the first switching device 62 is in the first closed state tosupply current to the starter mechanism 60 to actuate the motor 94 (ofthe starter mechanism 60) to turn the first starter gear 76 to rotatethe ring gear 30 and the crankshaft 22.

The difference between the embodiments of FIGS. 3 and 4 is that thepowertrain 12C, 12D of FIG. 4 includes the second energy storage device42 and the second switching device 68. Turning specifically to thepowertrain 12D embodiment of FIG. 4, the second energy storage device 42is disposed in a parallel electrical relationship with the first energystorage device 40, the motor-generator 38, the starter mechanism 60 andthe auxiliary electric system 56. Furthermore, the second switchingdevice 68 is selectively transitionable between the second open state toelectrically disconnect the second energy storage device 42 from atleast one of the motor-generator 38 and the auxiliary electric system56, and the second closed state to electrically connect the secondenergy storage device 42 to at least one of the motor-generator 38 andthe auxiliary electric system 56. Electrical communication between themotor-generator 38 and the auxiliary electric system 56 is independentof the second switching device 68 being in the second open and closedstates. The interpretation of the phrase “at least one of” has beendiscussed above and will not be repeated here.

Continuing with the powertrain 12D embodiment of FIG. 4, the startermechanism 60 is disposed in a parallel electrical relationship with themotor-generator 38, the second energy storage device 42 and theauxiliary electric system 56. When utilizing the electrical component 64with two energy storage devices 40, 42 of this embodiment, theelectrical component 64 is disposed downstream to the motor-generator38, the starter mechanism 60 and the first energy storage device 40along the electrical bus 63. Furthermore, the electrical component 64 isdisposed upstream to the second energy storage device 42 and theauxiliary electric system 56 along the electrical bus 63.

Continuing with the FIG. 4 embodiment, various operations of the vehicle10 can occur by opening and closing the first and second switchingdevices 62, 68, and depending on which mode the motor-generator 38 isbeing operated in. Generally, the first switching device 62 is in thefirst open state to minimize overcharging of the first energy storagedevice 40 or to minimize overdischarging the first energy storage device40. Additionally, the first switching device 62 is in the first openstate during cold starts of the engine 14, such as when the vehicle 10has been shut off for an extended period of time, e.g., shut offovernight. Furthermore, when the motor-generator 38 is in the torqueassist mode or the regenerative braking mode, the first switching device62 can be in the first closed state when the state of the charge of thefirst energy storage device 40 is within a predetermined range or whenlow-voltage current is being supplied by the first energy storage device40 to the auxiliary electric system 56.

As another example, when the second switching device 68 is in the secondopen state and the motor-generator 38 is operating in the regenerativebraking mode, the motor-generator 38 can supply low-voltage current tothe auxiliary electric system 56 while bypassing the second energystorage device 42. In other words, the motor-generator 38 can supplycurrent directly to the auxiliary electric system 56 without passingthrough the second energy storage device 42.

Furthermore, for example, when the second switching device 68 is in thesecond closed state and the engine 14 of the vehicle 10 is off, currentcan flow from the second energy storage device 42 to power the auxiliaryelectric system 56. As another example, when the second switching device68 is in the second closed state and cold start of the engine 14 isoccuring (e.g., the engine 14 is being started after being shut off foran extended period of time), current can flow from the second energystorage device 42 to power the auxiliary electric system 56.Additionally, to start the engine 14 when the vehicle 10 has been offfor an extended period of time, the first switching device 62 is in thefirst closed state and/or the second switching device 68 is in thesecond closed state to supply current to the starter mechanism 60 toactuate the motor 94 (of the starter mechanism 60) to turn the firststarter gear 76 to rotate the ring gear 30 and the crankshaft 22.

Continuing with the operations for the FIG. 4 embodiment, as anotherexample, when the engine 14 of the vehicle 10 is off, the secondswitching device 68 is in the second open state and the first switchingdevice 62 is in the first closed state, the first energy storage device40 can supply low-voltage current to the auxiliary electric system 56while bypassing the second energy storage device 42. As yet anotherexample, when the second switching device 68 is in the second closedstate and the motor-generator 38 is operating in the generating mode,current can flow to the second energy storage device 42 to recharge thesecond energy storage device 42. As another example, when the secondswitching device 68 is in the second closed state and themotor-generator 38 is operating in the generating mode, current can flowfrom the second energy storage device 42 to the auxiliary electricsystem 56 to support various auxiliary loads when the engine 14 is off.

Again continuing with the operations for the FIG. 4 embodiment, asanother example, the first and second switching devices 62, 68 can be inthe first and second open states respectively when the motor-generator38 alone is supplying the current to the auxiliary electric system 56.In other words, the motor-generator 38 can supply current directly tothe auxiliary electric system 56 without passing through the first andsecond energy storage devices 40, 42. Additionally, to enhance coldstarting of the engine 14, the first and second switching devices 62, 68can be in the first and second closed states respectively when thevoltages of the first and second energy storage devices 40, 42 aresubstantially the same to supply current to the motor 94 of the startermechanism 60 to rotate the ring gear 30 and the crankshaft 22 to startthe engine 14. As another example, the first and second switchingdevices 62, 68 can be in the first and second closed states respectivelyto maximize recuperation of current during the regenerative braking modeof the motor-generator 38.

The powertrain 12A, 12B, 12C, 12D, 12E of each of the embodiments canfurther include a controller 96, which can be part of an electroniccontrol module that is in communication with various components of thevehicle 10. Generally, the controller 96 signals various components ofthe vehicle 10 to selectively operate, some of which are discussedbelow. It is to be appreciated that more than one controller 96 can beutilized.

The controller 96 includes a processor 98 and a memory 100 on which isrecorded instructions for communicating with the motor-generator 38, thestarter mechanism 60, the first and/or second energy storage devices 40,42, the first and/or second switching devices 62, 68, etc. Thecontroller 96 is configured to execute the instructions from the memory100, via the processor 98. For example, the controller 96 can be a hostmachine or distributed system, e.g., a computer such as a digitalcomputer or microcomputer, acting as a vehicle control module, and/or asa proportional-integral-derivative (PID) controller device having aprocessor, and, as the memory 100, tangible, non-transitorycomputer-readable memory such as read-only memory (ROM) or flash memory.The controller 96 can also have random access memory (RAM), electricallyerasable programmable read only memory (EEPROM), a high-speed clock,analog-to-digital (A/D) and/or digital-to-analog (D/A) circuitry, andany required input/output circuitry and associated devices, as well asany required signal conditioning and/or signal buffering circuitry.Therefore, the controller 96 can include all software, hardware, memory100, algorithms, connections, sensors, etc., necessary to monitor andcontrol the motor-generator 38, the starter mechanism 60, the firstand/or second switching devices 62, 68, etc. Furthermore, the controller96 can include all software, hardware, memory 100, algorithms,connections, sensors, etc., necessary to monitor the first and/or secondenergy storage devices 40, 42. As such, a control method can be embodiedas software or firmware associated with the controller 96. It is to beappreciated that the controller 96 can also include any device capableof analyzing data from various sensors, comparing data, making thenecessary decisions required to control and monitor the motor-generator38, the starter mechanism 60, the first and/or second switching devices62, 68, etc., as well as monitor the first and/or second energy storagedevices 40, 42.

For the embodiments of FIGS. 1-5, the controller 96 is in communicationwith the motor-generator 38, the starter mechanism 60 and the firstswitching device 62 to selectively operate the motor-generator 38, thestarter mechanism 60 and the first switching device 62. For all of theseembodiments, the controller 96 selectively signals the first switchingdevice 62 to establish one of the first open state and the first closedstate. Therefore, depending on the desired operation, the controller 96signals the first switching device 62 to be in one of the first open andclosed states. For example, the controller 96 can signal themotor-generator 38 to operate in the generating mode, the torque assistmode, the regenerative braking mode, to start the engine 14, etc.

Furthermore, the controller 96 can be in communication with the firstenergy storage device 40. When the first switching device 62 is in thefirst closed state, current can flow into the first energy storagedevice 40 or flow out of the first energy storage device 40, and thecontroller 96 can monitor the amount of current in the first energystorage device 40. Additionally, for these embodiments, the controller96 can be in communication with the integrated power inverter 54, andwhen utilizing the electrical component 64, the controller 96 can be incommunication with the electrical component 64.

For the embodiments of FIGS. 2, 4 and 5, the controller 96 can also bein communication with the second energy storage device 42. Furthermore,for the embodiments of FIGS. 2, 4 and 5, the controller 96 can be incommunication with the second switching device 68 to selectively signalthe second switching device 68 to establish one of the second open stateand the second closed state. Therefore, depending on the desiredoperation, the controller 96 signals the second switching device 68 tobe in one of the second open and closed states. When the secondswitching device 68 is in the second closed state, current can flow intothe second energy storage device 42 or flow out of the second energystorage device 42, and the controller 96 can monitor the amount ofcurrent in the second energy storage device 42.

The controller 96 for the embodiments of FIGS. 1-5 received current fromthe first energy storage device 40. Specifically, the controller 96remains in electrical communication with the first energy storage device40 independently of which state the first switching device 62 is in. Inother words, the electrical connection to the controller 96 is disposedbetween the first energy storage device 40 and the first switchingdevice 62 such that current can continuously flow to the controller 96without being affected by the state that the first switching device 62is in.

As mentioned above, the controller 96 can be in communication with thestarter mechanism 60 to selectively actuate the starter mechanism 60.For the embodiments with the starter mechanism 60 including the linearactuator 92, the controller 96 is in communication with the linearactuator 92. Specifically, current is supplied to the linear actuator 92through the controller 96, as shown in the FIGS. 1 and 2, to selectivelyactuate the linear actuator 92. For example, for FIGS. 1 and 2, when thelinear actuators 92 are actuated, the first and second starter gears 76,80 can move along the second axis 84 into engagement with the ring gear30 and the motor/generator gear 78 respectively. Furthermore, for FIGS.1, 2 and 5, current is supplied to the solenoid 72 of themotor/generator clutch 70 through the controller 96 to selectivelyactuate the motor/generator clutch 70. It is to be appreciated thatcurrent can be supplied to the linear actuator(s) 92 and/or themotor/generator clutch 70 from the electrical bus 63 directly instead ofthrough the controller 96 and the controller 96 will still remain incommunication with these components to control/monitor these components.

Additionally, for the embodiments with the starter mechanism 60including the motor 94 and the linear actuator 92 (see FIGS. 3 and 4),current is supplied to the motor 94 by the first and/or second energystorage devices 40, 42, and current is supplied to the linear actuator92 through the controller 96. For example, for FIGS. 3 and 4, when thelinear actuator 92 is actuated, the first starter gear 76 can move alongthe second axis 84 into engagement with the ring gear 30. It is to beappreciated that current can be supplied to the linear actuator 92 fromthe electrical bus 63 directly instead of through the controller 96 andthe controller 96 will still remain in communication with the linearactuator 92 to control/monitor this component.

Furthermore, for the embodiment with the starter mechanism 60 includingthe starter clutch 74 (see FIG. 5), the controller 96 is incommunication with the solenoid 75 of the starter clutch 74.Specifically, current is supplied to the solenoid 75 of the starterclutch 74 through the controller 96 as shown in FIG. 5 to selectivelyactuate the starter clutch 74. It is to be appreciated that current canbe supplied to the starter clutch 74 from the electrical bus 63 directlyinstead of through the controller 96 and the controller 96 will stillremain in communication with the starter clutch 74 to control/monitorthis component.

As shown in FIGS. 6 and 7, the motor-generator 38 and the startermechanism 60 can be in other configurations than shown in FIGS. 1-5.FIGS. 6 and 7 are similar to the embodiments of FIGS. 1, 2 and 5, inthat the motor-generator 38 provides the motor that selectivelytransfers torque through the starter mechanism 60 to the crankshaft 22to start the engine 14. FIGS. 6 and 7 are different from FIGS. 1-5 inthat the endless rotatable device 58 and the motor/generator pulley 48are eliminated in FIGS. 6 and 7. Therefore, in these embodiments, themotor-generator 38 is coupleable to the engine 14 through the startermechanism 60. In FIGS. 6 and 7, the motor-generator 38 and the startermechanism 60 are coupled to each other. Specifically, themotor-generator 38 and the starter mechanism 60 are coupled to eachother through the motor/generator shaft 44. It is to be appreciated, asdiscussed above, the motor/generator shaft 44 can be split into morethan one piece, e.g., more than one piece to accommodate the operationof one or more clutches, etc.

For FIGS. 6 and 7, the starter mechanism 60 is coupleable to the engine14 through engagement of gears, such as the first starter gear 76 withthe ring gear 30. For the embodiment of FIG. 7, the first starter gear76 and the ring gear 30 can be disposed inside the starter mechanism 60.The first starter gear 76 can remain in continuous engagement with thering gear 30, or alternatively, the first starter gear 76 can be movableback or forth along the second axis 84 to selectively engage or meshwith the ring gear 30. When the first starter gear 76 is movable alongthe second axis 84, the linear actuator 92 can be utilized. In yetanother alternative, the first starter gear 76 can be coupled to thering gear 30 through one or more additional gears.

In the configuration of FIGS. 6 and 7, the starter mechanism 60 can be agearbox including one or more gears, a planetary gear set, one or moreclutches and/or one or more brakes, etc. Alternatively, the startermechanism 60, for FIG. 6, can be a pulley system or a continuousvariable transmission (CVT), etc. One suitable gearbox for FIGS. 6 and 7is a two-speed gearbox. The CVT can include a plurality of pulleysutilizing an endless rotatable device, such as a belt, etc., to transfertorque between the pulleys, and thus selectively transfer torque fromthe motor/generator shaft 44 to the first starter gear 76. Therefore,alternatively, the starter mechanism 60 can be coupleable to the engine14 through the CVT components.

The starter mechanism 60, as discussed above, can be in communicationwith the controller 96. For example, the controller 96 can communicatewith the gearbox to select a low gear ratio for generation and a highgear ratio for starting (the high gear ratio being greater than the lowgear ratio). For the CVT, an actuator of the CVT is in communicationwith the controller 96, and the actuator can be actuated to continuouslyadjust the pulleys of the CVT to change the gear ratio for generationand starting.

In one embodiment, the electrical circuitry of FIG. 3, which utilizesone energy storage device 40, can be utilized for FIGS. 6 and 7, withthe motor-generator 38 and the starter mechanism 60 of FIG. 3 beingreplaced with the motor-generator 38 and the starter mechanism of FIG. 6or FIG. 7. In another embodiment, the electrical circuitry of FIG. 4,which utilizes two energy storage devices 40, 42, can be utilized forFIGS. 6 and 7, with the motor-generator 38 and the starter mechanism 60of FIG. 4 being replaced with the motor-generator 38 and the startermechanism of FIG. 6 or FIG. 7. Therefore, the operations of thepowertrains 12C, 12D discussed above for FIGS. 3 and 4 apply to FIGS. 6and 7 which utilizes the motor-generator 38 and the starter mechanism 60of FIGS. 6 and 7.

For the embodiments of FIGS. 6 and 7, one suitable motor-generator 38 isa brushless electric motor-generator. Additionally, the motor-generator38 can be an alternating current (AC) motor-generator or any othersuitable motor-generator. Torque being outputted from the ACmotor-generator 38 can be from about 15.0 newton meter (Nm) to about25.0 Nm. As another example, the torque being outputted from the ACmotor-generator 38 can be from about 15.0 Nm to about 20.0 Nm. Themotor-generator 38 provides reduced maximum torque requirement, (ascompared, for example, to a BAS as discussed in the background section),which allows the mass size of the motor-generator 38 to be decreased andalso allows reduced power requirements of the motor-generator 38. It isto be appreciated that the torque being outputted from themotor-generator 38 can be values other than identified above.

The Figures are shown for illustrative purposes only and the spacingbetween the components can be such that the first and second startergears 76, 80, discussed above, can move back or forth along the secondaxis 84 to selectively engage or mesh with the ring gear 30 and themotor/generator gear 78 respectively. For example, the first startergear 76 can move along the second axis 84 away from the motor-generator38 out of engagement with the ring gear 30 or can move toward themotor-generator 38 out of engagement with the ring gear 30. As a similarexample, the second starter gear 80 can move along the second axis 84toward the motor-generator 38 out of engagement with the motor/generatorgear 78 or can move away from the motor-generator 38 out of engagementwith the motor/generator gear 78.

While the best modes for carrying out the disclosure have been describedin detail, those familiar with the art to which this disclosure relateswill recognize various alternative designs and embodiments forpracticing the disclosure within the scope of the appended claims.Furthermore, the embodiments shown in the drawings or thecharacteristics of various embodiments mentioned in the presentdescription are not necessarily to be understood as embodimentsindependent of each other. Rather, it is possible that each of thecharacteristics described in one of the examples of an embodiment can becombined with one or a plurality of other desired characteristics fromother embodiments, resulting in other embodiments not described in wordsor by reference to the drawings. Accordingly, such other embodimentsfall within the framework of the scope of the appended claims.

The invention claimed is:
 1. An electrical system comprising: an engine;a motor-generator; a starter mechanism; a first energy storage devicehaving a first voltage level; a second energy storage device having asecond voltage level less than the first voltage level; a firstswitching device selectively transitionable between a first open stateand a first closed state; a second switching device selectivelytransitionable between a second open state and a second closed state; acontroller including a processor and a memory having recordedinstructions, wherein the controller is configured to control themotor-generator, the starter mechanism and the first and secondswitching devices, and wherein current from at least one of the firstand second energy storage devices is delivered to the motor-generatorwhen at least one of the first switching device is in the first closedstate and the second switching device is in the second closed state suchthat the motor-generator transfers torque to the starter mechanism andthe starter mechanism uses the torque to start the engine.
 2. The systemas set forth in claim 1 further including an auxiliary electric systemin electrical communication with the motor-generator, and wherein themotor-generator and the auxiliary electric system are in electricalcommunication regardless of the first switching device being in thefirst open and closed states.
 3. The system as set forth in claim 1wherein the first energy storage device is a high-voltage energy storagedevice having the first voltage level, and the second energy storagedevice is a low-voltage energy storage device having the second voltagelevel, with at least one of the high-voltage energy storage device andthe low-voltage energy storage device selectively in electricalcommunication with the motor-generator.
 4. An engine system comprising:an engine including a housing and a crankshaft at least partiallydisposed inside the housing; a motor-generator disposed outside of thehousing; a starter mechanism coupleable to the engine; an auxiliaryelectric system operatively connected to the motor-generator, whereinthe motor-generator is operable in a predetermined operating mode inwhich the motor-generator alone supplies current to the auxiliaryelectric system; a first energy storage device disposed in a parallelelectrical relationship with the motor-generator and the auxiliaryelectric system; a first switching device selectively transitionablebetween a first open state to electrically disconnect the first energystorage device from the motor-generator and the auxiliary electricsystem, and a first closed state to electrically connect the firstenergy storage device to at least one of the motor-generator and theauxiliary electric system; and wherein current from the first energystorage device is delivered to at least one of the motor-generator andthe starter mechanism when the first switching device is in the firstclosed state such that the starter mechanism starts the engine.
 5. Thesystem as set forth in claim 4 further including an electrical bus andan electrical ground, wherein the first energy storage device isdisposed between the electrical bus and the electrical ground, and thefirst switching device is disposed between the first energy storagedevice and the electrical bus such that the first energy storage deviceis in direct electrical communication with the electrical bus when thefirst switching device is in the first closed state.
 6. The system asset forth in claim 4 further including a second energy storage devicedisposed in a parallel electrical relationship with the first energystorage device, the motor-generator and the auxiliary electric system.7. The system as set forth in claim 6 wherein the first energy storagedevice has a first voltage level and the second energy storage devicehas a second voltage level less than the first voltage level, andwherein the second energy storage device is in electrical communicationwith the auxiliary electric system.
 8. The system as set forth in claim7 further including a second switching device selectively transitionablebetween a second open state to electrically disconnect the second energystorage device from the motor-generator and the auxiliary electricsystem, and a second closed state to electrically connect the secondenergy storage device to at least one of the motor-generator and theauxiliary electric system.
 9. The system as set forth in claim 8 furtherincluding an electrical bus and an electrical ground, wherein the secondenergy storage device is disposed between the electrical bus and theelectrical ground, and the second switching device is disposed betweenthe second energy storage device and the electrical bus such that thesecond energy storage device is in direct electrical communication withthe electrical bus when the second switching device is in the secondclosed state.
 10. The system as set forth in claim 4 wherein the startermechanism includes as a starter clutch, and wherein the motor-generatorincludes a motor/generator clutch.
 11. The system as set forth in claim4 wherein the motor-generator and the starter mechanism are selectivelygeared to each other to start the engine.
 12. The system as set forth inclaim 4 wherein the starter mechanism operates independently of themotor-generator to selective start the engine.
 13. A powertrain as setforth in claim 4 wherein: the motor-generator operates without amotor/generator clutch; a DC-DC converter is absent; and the firstenergy storage device is a varying load battery.
 14. A powertrain as setforth in claim 4: wherein the engine includes a crankshaft rotatableabout a longitudinal axis; further including a ring gear attached to afirst distal end of the crankshaft such that the ring gear and thecrankshaft are rotatable in unison about the longitudinal axis; furtherincluding a crankshaft pulley coupleable to a second distal end of thecrankshaft such that the crankshaft pulley and the crankshaft arerotatable in unison about the longitudinal axis; wherein themotor-generator includes a motor/generator pulley being rotatable abouta first axis; and further including an endless rotatable device disposedabout the crankshaft pulley and the motor/generator pulley to transferrotational movement between the crankshaft pulley and themotor/generator pulley when the motor-generator operates to start theengine.
 15. A powertrain as set forth in claim 14: wherein the startermechanism is operable to selectively start the engine independently ofthe motor-generator through the ring gear; and wherein themotor-generator operates to selectively start the engine independentlyof the starter mechanism through the endless rotatable device.
 16. Anengine system comprising: an engine including a housing and a crankshaftat least partially disposed inside the housing; a motor-generatordisposed outside of the housing; a gearbox coupleable to the engine; anauxiliary electric system operatively connected to the motor-generator,wherein the motor-generator is operable in a predetermined operatingmode in which the motor-generator alone supplies current to theauxiliary electric system; a first energy storage device disposed in aparallel electrical relationship with the motor-generator and theauxiliary electric system; a first switching device selectivelytransitionable between a first open state to electrically disconnect thefirst energy storage device from the motor-generator and the auxiliaryelectric system, and a first closed state to electrically connect thefirst energy storage device to at least one of the motor-generator andthe auxiliary electric system; and wherein current from the first energystorage device is delivered to at least one of the motor-generator andthe gearbox when the first switching device is in the first closed statesuch that the gearbox starts the engine.
 17. The system as set forth inclaim 16 wherein the gearbox includes a two-speed gearbox.
 18. Thesystem as set forth in claim 16 wherein the gearbox includes acontinuous variable transmission.
 19. The system as set forth in claim16 wherein the gearbox includes a planetary gear set.
 20. The system asset forth in claim 16 wherein the gearbox includes a clutch.